Mechanical Vacuum Booster System in Tamil Nadu

Mechanical Vacuum Booster System in Tamil Nadu

Mechanical Vacuum Booster System in Tamil Nadu

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working principle

Manufacturing mechanical vacuum booster systems involves meticulous steps to ensure quality and efficiency. The process commences with design and engineering, crafting detailed blueprints based on performance requirements and standards. Materials are then procured, encompassing metal parts, seals, valves, motors, and electronics. Next, components are fabricated through machining, casting, or forging. Skilled technicians meticulously assemble these parts, adhering to precise procedures and rigorous quality control measures. Testing follows suit, scrutinizing functionality, safety, and performance under diverse conditions. Quality control remains paramount throughout, with inspections conducted at each stage. Post-testing, systems are securely packaged for shipping, often accompanied by installation support and ongoing customer service. Continuous improvement is pursued through feedback analysis, fostering innovation and product enhancement.

Technical Specifications

AIR COOLED SERIES MODEL && ITS DETAIL TECHNICAL SPECIFICATION

PARTICULARSIVMA-9IVMA-11IVMA-13IVMA-15IVMA-17IVMA-19IVMA-21IVMA-23IVMA-25IVMA-27IVMA-29IVMA-31
DISPLACEMENT LPM @1450 RPM22503650500075001650019500310005000087500137500232000321500
DISPLACEMENT LPM @2850 RPM450073001000015000233003900062000***************
Recommended Motor KW @1450 RPM1.11.12.22.23.75.55.512.518.5304590
Recommended Motor KW @1450 RPM2.22.23.73.75.57.511***************
Max P(m bar)1001001001009085656060555050

WATER COOLED SERIES MODEL & ITS DETAIL TECHNICAL SPECIFICATION

PARTICULARSIVMW-10IVMW-12IVMW-16IVMW-22
DISPLACEMENT LPM @1450 RPM4500140003600057000
DISPLACEMENT LPM @1450 RPM9100280007200011400
Recommended Motor KW @1450 RPM2.23.75.57.5
Recommended Motor KW @1450 RPM3.75.51115
Max P(m bar)75655050

material of construction

  • Construction of Vacuum Booster Compressor involves Two Counter Rotating Rotor ( Lobe )  with a Special Contour. These Rotate with a Very Finite and Sharp Clearance and without any Physical Contact. Variance in design offers Twin Lobe Booster in air cooled or water-cooled execution.
  • The Booster are Relatively Consume Less Power and Deliver High Performance. They provide and Improvement in Vacuum of the Order of 0.001 Torr. They Generate Higher Pumping Speeds and That too at Low Pressure.
  • The Boosters are used in series with any Vacuum Pumps Like Watering, Oil Seal and Dry Type Or Ejector.
  • The Booster are help to achieve a reduce Downtime for Vacuum Machine.
  • They are Properly installed and Maintain Well, they provide years of Uninterrupted Service.
  • features

  • Vacuum Boosters are Power Efficient. Very often a Combination of Vacuum Booster and Suitable Back up Pump Result in Reduced a Power Consumption Per Unit of Pumping Speed. They Provide High Pumping Speed Even at Low Pressure.
  • Mechanical Vacuum Booster is Dry Pump, as it Does Not Use any Pumping Fluid.
  • Low Power Consumption Compare to any Type of High Vacuum Pump.
  • High Volumetric Efficiency.
  • Enables Operations in High Vacuum and Large Pumping Speed at Very Low Power Consumption and Hence Very Short Payback Period.
  • Low Maintanance.
  • Application

    IVC Pumps Pvt. Ltd. is a leading Manufacturer, Supplier and Exporter of Mechanical Vacuum Booster System in Tamil Nadu, India.

    A Mechanical Vacuum Booster System is an advanced vacuum equipment solution designed to increase pumping speed and improve evacuation performance in industrial vacuum applications.

    The system uses high-speed rotating lobes to transfer large quantities of gas from the vacuum chamber toward a backing pump.

    By combining the booster with a suitable backing pump, industries can achieve faster evacuation, improved vacuum performance, and greater process consistency.

    This makes the system valuable for applications where conventional vacuum pumps alone cannot provide the required pumping speed.

    We also deal in Vacuum Pumps, including Liquid Ring Vacuum Pumps, Water Ring Vacuum Pumps, Single Stage and Two Stage Liquid Ring Vacuum Pumps, Mono Block Water Ring Vacuum Pumps, Twin Lobe Roots Blowers, Mechanical Vacuum Booster Systems, Oil Seal Rotary Vacuum Pumps and Pneumatic Conveying System.

    Precision Mechanical Construction:

    The performance of a vacuum booster depends heavily on rotor accuracy, shaft alignment, sealing, and bearing quality.

    Typical construction features include:
    • Heavy-duty cast iron or fabricated steel housing
    • Precision-machined twin rotors
    • Dynamically balanced rotating elements
    • Robust shaft sealing arrangement
    • High-quality bearings
    • Accurate rotor-to-housing clearances
    • Alignment-focused drive system
    • Compact industrial configuration
    • Strong mechanical structure

    Industrial Applications:

    Mechanical Vacuum Booster Systems are used in processes requiring high pumping speeds and controlled vacuum conditions.

    1. Vacuum drying systems
    2. Vacuum distillation
    3. Chemical processing
    4. Pharmaceutical manufacturing
    5. Vacuum impregnation
    6. Metallurgical processing
    7. Vacuum coating systems
    8. Evaporation plants
    9. Heat treatment processes
    10. Food processing and dehydration
    11. Industrial vacuum systems
    12. Large-volume vacuum chambers

    Frequently Asked Questions:

    Q1. Does a vacuum booster work independently?
    Normally, it operates with a suitable backing pump because the backing pump completes the gas compression and discharge stage.

    Q2. Does the booster use oil inside the pumping chamber?
    The pumping chamber can operate without process oil, allowing clean gas transfer. Lubrication may still be required in designated mechanical components such as bearings or gear arrangements.

    Q3. Can the system operate continuously?
    Yes. Properly selected and installed boosters can support continuous industrial operation within their specified operating conditions.

    Q4. Can a booster improve an existing vacuum system?
    Yes. When correctly matched with the backing pump and process requirements, it can substantially increase pumping speed and improve evacuation performance.

    IVC Pumps Pvt. Ltd. is a leading Manufacturer, Supplier and Exporter of Mechanical Vacuum Booster System in Tamil Nadu, India, including other locations like Chennai, Coimbatore, Madurai, Tiruchirappalli, Salem, Ambattur, Tirunelveli, Tiruppur, Avadi, Tiruvottiyur, Thoothukkudi, Nagercoil, Thanjavur, Pallavaram, Dindigul, Vellore, Tambaram, Cuddalore, Kancheepuram, Alandur, Erode, Tiruvannamalai, Kumbakonam, Rajapalayam, Kurichi, Madavaram, Pudukkottai, Hosur, Ambur, Karaikkudi, Neyveli, and Nagapattinam.

    Call Us:
    +91 9904707781
    +91 9904707785

    Mail Us:
    ivc@ivcvacuumpumps.com

    Have a product inquiry or need a customized vacuum solution? Get in touch with IVC Pumps Pvt. Ltd. today for expert assistance, detailed information, and a competitive quotation tailored to your requirements.

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