Mechanical Vacuum Booster System in Karnataka

Mechanical Vacuum Booster System in Karnataka

Mechanical Vacuum Booster System in Karnataka

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working principle

Manufacturing mechanical vacuum booster systems involves meticulous steps to ensure quality and efficiency. The process commences with design and engineering, crafting detailed blueprints based on performance requirements and standards. Materials are then procured, encompassing metal parts, seals, valves, motors, and electronics. Next, components are fabricated through machining, casting, or forging. Skilled technicians meticulously assemble these parts, adhering to precise procedures and rigorous quality control measures. Testing follows suit, scrutinizing functionality, safety, and performance under diverse conditions. Quality control remains paramount throughout, with inspections conducted at each stage. Post-testing, systems are securely packaged for shipping, often accompanied by installation support and ongoing customer service. Continuous improvement is pursued through feedback analysis, fostering innovation and product enhancement.

Technical Specifications

AIR COOLED SERIES MODEL && ITS DETAIL TECHNICAL SPECIFICATION

PARTICULARSIVMA-9IVMA-11IVMA-13IVMA-15IVMA-17IVMA-19IVMA-21IVMA-23IVMA-25IVMA-27IVMA-29IVMA-31
DISPLACEMENT LPM @1450 RPM22503650500075001650019500310005000087500137500232000321500
DISPLACEMENT LPM @2850 RPM450073001000015000233003900062000***************
Recommended Motor KW @1450 RPM1.11.12.22.23.75.55.512.518.5304590
Recommended Motor KW @1450 RPM2.22.23.73.75.57.511***************
Max P(m bar)1001001001009085656060555050

WATER COOLED SERIES MODEL & ITS DETAIL TECHNICAL SPECIFICATION

PARTICULARSIVMW-10IVMW-12IVMW-16IVMW-22
DISPLACEMENT LPM @1450 RPM4500140003600057000
DISPLACEMENT LPM @1450 RPM9100280007200011400
Recommended Motor KW @1450 RPM2.23.75.57.5
Recommended Motor KW @1450 RPM3.75.51115
Max P(m bar)75655050

material of construction

  • Construction of Vacuum Booster Compressor involves Two Counter Rotating Rotor ( Lobe )  with a Special Contour. These Rotate with a Very Finite and Sharp Clearance and without any Physical Contact. Variance in design offers Twin Lobe Booster in air cooled or water-cooled execution.
  • The Booster are Relatively Consume Less Power and Deliver High Performance. They provide and Improvement in Vacuum of the Order of 0.001 Torr. They Generate Higher Pumping Speeds and That too at Low Pressure.
  • The Boosters are used in series with any Vacuum Pumps Like Watering, Oil Seal and Dry Type Or Ejector.
  • The Booster are help to achieve a reduce Downtime for Vacuum Machine.
  • They are Properly installed and Maintain Well, they provide years of Uninterrupted Service.
  • features

  • Vacuum Boosters are Power Efficient. Very often a Combination of Vacuum Booster and Suitable Back up Pump Result in Reduced a Power Consumption Per Unit of Pumping Speed. They Provide High Pumping Speed Even at Low Pressure.
  • Mechanical Vacuum Booster is Dry Pump, as it Does Not Use any Pumping Fluid.
  • Low Power Consumption Compare to any Type of High Vacuum Pump.
  • High Volumetric Efficiency.
  • Enables Operations in High Vacuum and Large Pumping Speed at Very Low Power Consumption and Hence Very Short Payback Period.
  • Low Maintanance.
  • Application

    A mechanical vacuum booster system (also called a Roots vacuum booster) is a dry, non-contact pump that sits between your process chamber and a backing pump, such as a rotary vane, liquid ring or screw pump.
    It raises pumping speed and pushes ultimate vacuum deeper, often reaching the 10⁻³ mbar range depending on the backing pump. IVC Pumps Pvt. Ltd. supplies and supports these systems for industries across Karnataka.

    Why Industries in Karnataka Need Vacuum Booster Systems

    • Bengaluru: Pharma, electronics, aerospace and research facilities need clean, stable, high-speed evacuation.
    • Peenya, Tumakuru and Hosur Road belts: Engineering, packaging and metal-processing units need dependable continuous-duty vacuum.
    • Mysuru, Mangaluru and Belagavi: Food processing, chemical and heat-treatment units need corrosion-aware and low-maintenance solutions.
    • Rising energy costs: A booster lets a smaller backing pump do more work, cutting power use.

    Features of IVC Mechanical Vacuum Booster Systems

    • High pumping speed: Reduces evacuation time significantly versus standalone pumps.
    • Deeper ultimate vacuum: Handles medium to high vacuum process demands.
    • Dry, oil-free pumping chamber: Prevents process contamination.
    • Low maintenance design: Fewer wearing parts and longer service intervals.
    • Compact skid-mounted options: Space-saving, plug-and-play installation.
    • Bypass valve and thermal protection: Safeguards the booster during pump-down.

    How a Mechanical Vacuum Booster Works

    1. Two figure-eight rotors turn in opposite directions without touching each other.
    2. Gas is trapped and moved from inlet to outlet in each rotation.
    3. The backing pump removes the compressed gas.
    4. The result is higher speed and a lower ultimate pressure for the whole system.

    FAQs

    Q1: What is a mechanical vacuum booster system?
    A1: It is a dry Roots-type pump that works with a backing pump to increase pumping speed and achieve deeper vacuum levels.

    Q2: Where is it used in Karnataka?
    A2: It is used in pharma, electronics, food, chemical, heat-treatment and engineering industries across Bengaluru, Mysuru, Tumakuru, Mangaluru and beyond.

    Q3: Does a booster replace my existing vacuum pump?
    A3: No. It is added to your existing backing pump to boost its performance, which often makes it a cost-effective upgrade.

    Q4: How does it save energy?
    A4: It speeds up evacuation, so a smaller backing pump can handle the load and run for less time.

    Q5: Can it handle process vapours?
    A5: Yes, with the right configuration, such as a liquid ring backing pump, condensers and suitable materials. Share your process details for a correct recommendation.

    Q6: Does IVC Pumps provide service and spares in Karnataka?
    A6: Yes. IVC Pumps Pvt. Ltd. offers installation, preventive maintenance, repairs and genuine spare parts support.

    We Supply Mechanical Vacuum Booster System in Karnataka including location Bangalore, Mysore, Hubballi-Dharwad, Kalaburagi, Mangalore, Belagavi, Davanagere, Bellary, Vijayapura, Shimoga, Tumkur, Raichur, Bidar, Udupi, Hospet, Gadag-Betageri, Robertsonpet, Hassan, Bhadravati, Chitradurga, Kolar, Mandya, Chikmagalur, Gangavati, Bagalkot, Ranebennuru, and Arsikere.

    Speed up your vacuum process today: request a custom booster quote from IVC Pumps Pvt. Ltd.

    Call Us: +91 9904707781 | +91 9904707785
    Mail Us: ivc@ivcvacuumpumps.com

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