Mechanical Vacuum Booster System in Kerala

Mechanical Vacuum Booster System in Kerala

Mechanical Vacuum Booster System in Kerala

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working principle

Manufacturing mechanical vacuum booster systems involves meticulous steps to ensure quality and efficiency. The process commences with design and engineering, crafting detailed blueprints based on performance requirements and standards. Materials are then procured, encompassing metal parts, seals, valves, motors, and electronics. Next, components are fabricated through machining, casting, or forging. Skilled technicians meticulously assemble these parts, adhering to precise procedures and rigorous quality control measures. Testing follows suit, scrutinizing functionality, safety, and performance under diverse conditions. Quality control remains paramount throughout, with inspections conducted at each stage. Post-testing, systems are securely packaged for shipping, often accompanied by installation support and ongoing customer service. Continuous improvement is pursued through feedback analysis, fostering innovation and product enhancement.

Technical Specifications

AIR COOLED SERIES MODEL && ITS DETAIL TECHNICAL SPECIFICATION

PARTICULARSIVMA-9IVMA-11IVMA-13IVMA-15IVMA-17IVMA-19IVMA-21IVMA-23IVMA-25IVMA-27IVMA-29IVMA-31
DISPLACEMENT LPM @1450 RPM22503650500075001650019500310005000087500137500232000321500
DISPLACEMENT LPM @2850 RPM450073001000015000233003900062000***************
Recommended Motor KW @1450 RPM1.11.12.22.23.75.55.512.518.5304590
Recommended Motor KW @1450 RPM2.22.23.73.75.57.511***************
Max P(m bar)1001001001009085656060555050

WATER COOLED SERIES MODEL & ITS DETAIL TECHNICAL SPECIFICATION

PARTICULARSIVMW-10IVMW-12IVMW-16IVMW-22
DISPLACEMENT LPM @1450 RPM4500140003600057000
DISPLACEMENT LPM @1450 RPM9100280007200011400
Recommended Motor KW @1450 RPM2.23.75.57.5
Recommended Motor KW @1450 RPM3.75.51115
Max P(m bar)75655050

material of construction

  • Construction of Vacuum Booster Compressor involves Two Counter Rotating Rotor ( Lobe )  with a Special Contour. These Rotate with a Very Finite and Sharp Clearance and without any Physical Contact. Variance in design offers Twin Lobe Booster in air cooled or water-cooled execution.
  • The Booster are Relatively Consume Less Power and Deliver High Performance. They provide and Improvement in Vacuum of the Order of 0.001 Torr. They Generate Higher Pumping Speeds and That too at Low Pressure.
  • The Boosters are used in series with any Vacuum Pumps Like Watering, Oil Seal and Dry Type Or Ejector.
  • The Booster are help to achieve a reduce Downtime for Vacuum Machine.
  • They are Properly installed and Maintain Well, they provide years of Uninterrupted Service.
  • features

  • Vacuum Boosters are Power Efficient. Very often a Combination of Vacuum Booster and Suitable Back up Pump Result in Reduced a Power Consumption Per Unit of Pumping Speed. They Provide High Pumping Speed Even at Low Pressure.
  • Mechanical Vacuum Booster is Dry Pump, as it Does Not Use any Pumping Fluid.
  • Low Power Consumption Compare to any Type of High Vacuum Pump.
  • High Volumetric Efficiency.
  • Enables Operations in High Vacuum and Large Pumping Speed at Very Low Power Consumption and Hence Very Short Payback Period.
  • Low Maintanance.
  • Application

    IVC Pumps Pvt. Ltd. is a leading Manufacturer, Supplier and Exporter of Mechanical Vacuum Booster System in Kerala, India.

    A Mechanical Vacuum Booster System is a high-capacity vacuum pumping solution that increases the pumping speed and improves the performance of an existing vacuum setup. It works together with a backing or primary vacuum pump to evacuate gases more rapidly and achieve deeper, more stable vacuum conditions.

    Unlike conventional pumping arrangements, a mechanical vacuum booster uses precision-engineered rotating elements to move large quantities of gas efficiently. This makes the system particularly useful for industrial processes that demand faster evacuation, higher throughput, and consistent vacuum levels.

    IVC Pumps Pvt. Ltd. manufactures Mechanical Vacuum Booster Systems for continuous industrial operation. We engineer our systems with robust components, accurate rotor geometry, and reliable sealing arrangements to support demanding vacuum applications.

    Why Choose a Mechanical Vacuum Booster System?

    A vacuum booster can significantly improve the capacity of an existing vacuum installation without requiring a complete replacement of the primary pumping system.

    Industries choose these systems to:
    • Increase effective pumping speed
    • Achieve faster chamber evacuation
    • Improve vacuum system capacity
    • Maintain stable vacuum conditions
    • Improve overall production efficiency
    • Support continuous industrial processes
    • Optimize the performance of existing vacuum pumps
    • Reduce unnecessary energy consumption
    • Handle high gas loads more effectively

    Benefits of Mechanical Vacuum Booster System:

    Installing a suitable vacuum booster can provide measurable operational benefits:

    • Reduces vacuum evacuation time
    • Increases production throughput
    • Supports higher gas-handling capacity
    • Helps shorten production cycles
    • Enhances the performance of primary vacuum pumps
    • Reduces process bottlenecks
    • Supports cleaner dry vacuum applications
    • Provides a scalable vacuum solution

    Quality & Performance:

    We follow systematic quality practices throughout manufacturing and assembly.

    Our quality approach includes:
    • Component inspection
    • Dimensional verification
    • Rotor accuracy checks
    • Assembly inspection
    • Sealing arrangement checks
    • Operational testing
    • Performance verification
    • Final inspection before dispatch

    These controls help ensure consistent equipment performance and dependable operation in industrial vacuum applications.

    Frequently Asked Questions:

    Q1. What is the main function of a Mechanical Vacuum Booster?
    It increases the pumping speed and gas-handling capacity of an existing vacuum system.

    Q2. Does a Mechanical Vacuum Booster work with a backing pump?
    Yes. The booster normally operates with a compatible backing or primary vacuum pump to transfer and evacuate process gases efficiently.

    Q3. Is the pumping chamber oil-free?
    Yes. The pumping chamber operates without lubricating oil, which supports clean gas handling and minimizes the risk of oil contamination.

    Q4. Can the booster operate continuously?
    Yes. Properly selected Mechanical Vacuum Booster Systems can support continuous-duty industrial applications.

    Q5. Can IVC Pumps customize the booster system?
    Yes. The system can be configured according to pumping speed, pressure range, gas load, backing pump arrangement, and specific process requirements.

    IVC Pumps Pvt. Ltd. is a leading Manufacturer, Supplier and Exporter of Mechanical Vacuum Booster System in Kerala, India Including other locations like Thiruvananthapuram, Kochi, Kozhikode, Thrissur, Kannur, Kollam, Alappuzha, Kottayam, Palakkad, Manjeri, Thalassery, Thrippunithura, Ponnani, Vatakara, Kanhangad, Payyanur, Koyilandy, Parappanangadi, Kalamassery, Kodungallur, Neyyattinkara, Tanur, Kayamkulam, Malappuram, Guruvayur, Thrikkakkara, Wadakkancherry, Nedumangad, Kondotty, and Tirurangadi.

    Call Us:
    +91 9904707781
    +91 9904707785

    Mail Us:
    ivc@ivcvacuumpumps.com

    For more information or to request a quote, feel free to contact IVC Pumps Pvt. Ltd. today!

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    find out more about our offerings.