Pneumatic Conveying System in South Africa

Pneumatic Conveying System in South Africa

Pneumatic Conveying System in South Africa

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working principle

The working principle of a Pneumatic Conveying System, such as that offered by IVC Pumps Pvt. Ltd., involves the transportation of bulk materials through pipelines using air or other gases as the conveying medium. The system starts with the generation of high-velocity air through a blower or compressor, which creates the necessary pressure to move the material. Bulk material is introduced into the air stream through a controlled feeding mechanism, allowing it to be suspended and conveyed through the pipeline. Depending on the application, the system can operate in either dilute phase, where materials are transported at high speeds and low densities, or dense phase, where materials are conveyed at lower speeds but higher densities. At the end of the conveying line, a separation system—such as a cyclone or bag filter—captures the bulk material from the air, allowing for efficient collection and minimal dust emissions. This technology is widely used in various industries due to its flexibility, space efficiency, and ability to handle a diverse range of materials with reduced degradation.

Technical Specifications

SpecificationValue/RangeUnitNotesApplication
Conveying Capacity1 - 100Tons/hourDepends on material characteristics.Bulk material transport
Max Conveying DistanceUp to 500MetersVaries with material type.Long-distance conveying
Pipeline Diameter50 - 200mmCustomizable depending on need.Various materials
Airflow Rate500 - 5000m³/hAdjust according to system demand.Material fluidization
Operating Pressure1 - 2BarOptimal for material integrity.Suitable for various materials
Temperature Range-20 to 80°CCan handle various environments.Includes standard and heat-sensitive materials
Weight100 - 1500kgDepends on system configuration.Structural considerations
Motor Power1.5 - 7.5kWSelection based on system size.Energy efficiency
Control SystemManual or PLC Controlled-Automation options available.Improved operational efficiency
Material of ConstructionCarbon Steel / Stainless Steel-Corrosion-resistant options available.Durability in various environments
Safety FeaturesPressure Relief, Emergency Stops-Essential for safe operations.Protect against overpressure

material of construction

  • Hygienic Design: For food, pharmaceutical, or sensitive material applications, the materials must conform to hygiene standards (e.g., FDA compliance).
  • Chemical Compatibility: The choice of materials must consider the type of material being conveyed to prevent reactions or contamination.
  • Durability & Maintenance: The material should withstand the operational environment to minimize wear and require less maintenance.

features

  • High conveying efficiency with low energy consumption.
  • Capable of handling a wide range of materials, including powders, granules, and bulk solids.
  • Suitable for various industries such as food, pharmaceuticals, chemicals, and plastics.
  • Designed to minimize material degradation during transportation.
  •  

Application

IVC Pumps Pvt. Ltd. is a leading Pneumatic Conveying System Manufacturer and Supplier in South Africa.

A Pneumatic Conveying System is used for transporting bulk materials such as powders, granules, and dry solids through pipelines using air or gas flow.

This system is widely utilized in industries like food processing, pharmaceuticals, cement, plastics, and chemicals.

It ensures efficient, clean, and safe material handling with minimum manual intervention.

Capable of transporting materials across long distances while maintaining product quality.

Working Principle (As Implemented by IVC Pumps Pvt. Ltd.)

Air or gas is generated using a blower or compressor to create the required conveying pressure.
Material is fed into the air stream through a controlled feeding system.
Depending on the requirement:
o Dilute phase moves material at high speed with low material-to-air ratio.
o Dense phase moves material at low speed with high material concentration.
At the discharge point, cyclones, filters, or separators collect the material from the air.
Ensures minimal dust emission and clean handling.

Material of Construction Considerations:

Hygienic Design: Suitable for food and pharmaceutical use; may require FDA-compliant materials.
Chemical Compatibility: Materials selected must not react with the product being conveyed.
Durability & Maintenance: Construction must withstand operational loads and minimize wear.

Features:

High conveying efficiency with optimized energy usage.
Capable of conveying powders, granules, pellets, and other bulk solids.
Compatible across multiple industries including food, pharmaceuticals, chemicals, cement, and plastics.
Designed to prevent material damage and maintain product integrity.
Offers clean, enclosed, and dust-free operation.

Applications:

Food and Beverage Industry
Pharmaceutical Manufacturing
Chemical Production
Plastics and Polymer Processing
Cement and Construction Material Handling
Metals and Minerals Processing
Recycling and Waste Management Facilities
Power and Energy Generation Sector
Textile Manufacturing
Agricultural and Grain Handling

We also deal in Vacuum Pumps, including Liquid Ring Vacuum Pumps, Water Ring Vacuum Pumps, Single Stage and Two Stage Liquid Ring Vacuum Pumps, Mono Block Water Ring Vacuum Pumps, Twin Lobe Roots Blowers, Mechanical Vacuum Booster Systems, Oil Seal Rotary Vacuum Pumps and Pneumatic Conveying System.

Frequently Asked Questions (FAQs):

Q1. What is a Pneumatic Conveying System?
A Pneumatic Conveying System is a material handling method that uses air or gas flow to transport bulk materials such as powders, granules, and pellets through pipelines. It is widely used for clean, efficient, and continuous conveying operations in industrial environments.

Q2. Why Choose a Pneumatic Conveying System from IVC Pumps Pvt. Ltd.?
High efficiency and reliability
Custom-designed systems based on material and application
Low maintenance and long operating life
Hygienic and dust-free conveying
Suitable for both short and long-distance material transfer

IVC Pumps Pvt. Ltd. is a Pneumatic Conveying System in South Africa, Including Ethiopia, Egypt, DR Congo, Tanzania, South Africa, Kenya, Sudan, Uganda, Algeria, Angola, Morocco, Mozambique, Ghana, Madagascar, Côte d’Ivoire, Cameroon, Niger, Mali, Burkina Faso, Malawi, Zambia, Chad, Somalia, Senegal, Zimbabwe, Guinea, Benin, Rwanda, Burundi, Tunisia, South Sudan, Togo, Sierra Leone, Libya, Congo, Liberia, Central African Republic, Mauritania, Eritrea, Namibia, Gambia, Gabon, Botswana, Lesotho, Guinea-Bissau, Equatorial Guinea, Mauritius, Eswatini, Djibouti, Comoros, Cabo Verde, Sao Tome & Principe, Seychelles.

Contact Details:
Call Us:
+91 9904707781, +91 9904707785
Email Us: ivc@ivcvacuumpumps.com

For more information or to place an order, contact us today.

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