Pneumatic Conveying System Supplier in Malaysia

Pneumatic Conveying System Supplier in Malaysia

Pneumatic Conveying System Supplier in Malaysia

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working principle

The working principle of a Pneumatic Conveying System, such as that offered by IVC Pumps Pvt. Ltd., involves the transportation of bulk materials through pipelines using air or other gases as the conveying medium. The system starts with the generation of high-velocity air through a blower or compressor, which creates the necessary pressure to move the material. Bulk material is introduced into the air stream through a controlled feeding mechanism, allowing it to be suspended and conveyed through the pipeline. Depending on the application, the system can operate in either dilute phase, where materials are transported at high speeds and low densities, or dense phase, where materials are conveyed at lower speeds but higher densities. At the end of the conveying line, a separation system—such as a cyclone or bag filter—captures the bulk material from the air, allowing for efficient collection and minimal dust emissions. This technology is widely used in various industries due to its flexibility, space efficiency, and ability to handle a diverse range of materials with reduced degradation.

Technical Specifications

SpecificationValue/RangeUnitNotesApplication
Conveying Capacity1 - 100Tons/hourDepends on material characteristics.Bulk material transport
Max Conveying DistanceUp to 500MetersVaries with material type.Long-distance conveying
Pipeline Diameter50 - 200mmCustomizable depending on need.Various materials
Airflow Rate500 - 5000m³/hAdjust according to system demand.Material fluidization
Operating Pressure1 - 2BarOptimal for material integrity.Suitable for various materials
Temperature Range-20 to 80°CCan handle various environments.Includes standard and heat-sensitive materials
Weight100 - 1500kgDepends on system configuration.Structural considerations
Motor Power1.5 - 7.5kWSelection based on system size.Energy efficiency
Control SystemManual or PLC Controlled-Automation options available.Improved operational efficiency
Material of ConstructionCarbon Steel / Stainless Steel-Corrosion-resistant options available.Durability in various environments
Safety FeaturesPressure Relief, Emergency Stops-Essential for safe operations.Protect against overpressure

material of construction

  • Hygienic Design: For food, pharmaceutical, or sensitive material applications, the materials must conform to hygiene standards (e.g., FDA compliance).
  • Chemical Compatibility: The choice of materials must consider the type of material being conveyed to prevent reactions or contamination.
  • Durability & Maintenance: The material should withstand the operational environment to minimize wear and require less maintenance.

features

  • High conveying efficiency with low energy consumption.
  • Capable of handling a wide range of materials, including powders, granules, and bulk solids.
  • Suitable for various industries such as food, pharmaceuticals, chemicals, and plastics.
  • Designed to minimize material degradation during transportation.
  •  

Application

IVC Pumps Pvt. Ltd. is a leading Pneumatic Conveying System Manufacturer and Supplier in Malaysia.

A Pneumatic Conveying System is used to transport bulk materials such as powders and granules through pipelines using air or gas flow.

Industries such as food processing, pharmaceutical, cement, and chemical widely use these systems for their efficiency, hygiene, and reduced manual handling.

Pneumatic conveying systems are mainly classified into two types: dilute phase and dense phase conveying systems.

Dilute phase conveying uses high-velocity airflow to suspend and transport materials, making it suitable for light, free-flowing, and non-abrasive products.

Dense phase conveying operates at lower velocities and higher pressures, moving materials in compact slugs for gentle handling.

This method minimizes system wear, prevents product degradation, and is ideal for abrasive, fragile, or high-value materials.

Working Principle:

The system uses air or gas as the conveying medium to move materials through pipelines.
A blower or compressor generates high-velocity air and the required pressure.
Bulk material is introduced into the airflow using a controlled feeding mechanism.
Materials move through the pipeline in either dilute phase or dense phase, depending on the specific application requirements.
At the discharge point, a separation system such as a cyclone or bag filter separates the material from the air.
This ensures efficient material collection and minimal dust emissions.
The system offers flexibility, maximizes space efficiency, and minimizes material degradation.

Material of Construction

Hygienic Design:
o Suitable for food, pharmaceutical, and sensitive material handling.
o Can be manufactured using FDA-compliant materials.
Chemical Compatibility:
o Materials are selected based on the conveyed product to prevent contamination or chemical reactions.
Durability & Maintenance:
o Designed to withstand harsh operating conditions.
o Ensures low wear, long service life, and reduced maintenance.

Features:

High conveying efficiency with low energy consumption.
Handles a wide range of materials including powders, granules, and bulk solids.
Suitable for multiple industries such as food, pharmaceuticals, chemicals, and plastics.
Designed to minimize material degradation during conveying.

Applications:

Food and Beverage Industry
Pharmaceutical Industry
Chemical Industry
Plastics Industry
Cement and Construction Materials
Metals and Minerals
Recycling and Waste Management
Energy Production
Textile Industry
Agricultural Products

We also deal in Vacuum Pumps, including Liquid Ring Vacuum Pumps, Water Ring Vacuum Pumps, Single Stage and Two Stage Liquid Ring Vacuum Pumps, Mono Block Water Ring Vacuum Pumps, Twin Lobe Roots Blowers, Mechanical Vacuum Booster Systems, Oil Seal Rotary Vacuum Pumps and Pneumatic Conveying System.

IVC Pumps Pvt. Ltd. is a Pneumatic Conveying System Supplier in Malaysia Including Kuala Lumpur, Seberang Jaya, Klang, Ipoh, George Town, Petaling Jaya, Kuantan, Shah Alam, Sungai Petani, Johor Bahru, Kota Bharu, Melaka, Kota Kinabalu, Seremban, Sandakan, Kuching, Kluang, Muar, Pasir Gudang, Kuala Terengganu, Sibu, Taiping, Kajang, Miri, Teluk Intan, Kulai, Alor Setar, Bukit Mertajam, Lahad Datu, Segamat, Tumpat, Keningau, Batu Pahat, Batu Gajah, Tuaran, Bayan Lepas, Port Dickson, Bintulu, Tawau, Simanggang, Labuan, Cukai, Butterworth, Putrajaya, Taman Johor Jaya, Kangar.

Contact Details:
Call Us:
+91 9904707781, +91 9904707785
Email Us: ivc@ivcvacuumpumps.com

For more information or to request a quote, feel free to contact IVC Pumps Pvt. Ltd. today!

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