Mechanical Vacuum Booster System in UAE

Mechanical Vacuum Booster System in UAE

Mechanical Vacuum Booster System in UAE

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working principle

Manufacturing mechanical vacuum booster systems involves meticulous steps to ensure quality and efficiency. The process commences with design and engineering, crafting detailed blueprints based on performance requirements and standards. Materials are then procured, encompassing metal parts, seals, valves, motors, and electronics. Next, components are fabricated through machining, casting, or forging. Skilled technicians meticulously assemble these parts, adhering to precise procedures and rigorous quality control measures. Testing follows suit, scrutinizing functionality, safety, and performance under diverse conditions. Quality control remains paramount throughout, with inspections conducted at each stage. Post-testing, systems are securely packaged for shipping, often accompanied by installation support and ongoing customer service. Continuous improvement is pursued through feedback analysis, fostering innovation and product enhancement.

Technical Specifications

AIR COOLED SERIES MODEL && ITS DETAIL TECHNICAL SPECIFICATION

PARTICULARSIVMA-9IVMA-11IVMA-13IVMA-15IVMA-17IVMA-19IVMA-21IVMA-23IVMA-25IVMA-27IVMA-29IVMA-31
DISPLACEMENT LPM @1450 RPM22503650500075001650019500310005000087500137500232000321500
DISPLACEMENT LPM @2850 RPM450073001000015000233003900062000***************
Recommended Motor KW @1450 RPM1.11.12.22.23.75.55.512.518.5304590
Recommended Motor KW @1450 RPM2.22.23.73.75.57.511***************
Max P(m bar)1001001001009085656060555050

WATER COOLED SERIES MODEL & ITS DETAIL TECHNICAL SPECIFICATION

PARTICULARSIVMW-10IVMW-12IVMW-16IVMW-22
DISPLACEMENT LPM @1450 RPM4500140003600057000
DISPLACEMENT LPM @1450 RPM9100280007200011400
Recommended Motor KW @1450 RPM2.23.75.57.5
Recommended Motor KW @1450 RPM3.75.51115
Max P(m bar)75655050

material of construction

  • Construction of Vacuum Booster Compressor involves Two Counter Rotating Rotor ( Lobe )  with a Special Contour. These Rotate with a Very Finite and Sharp Clearance and without any Physical Contact. Variance in design offers Twin Lobe Booster in air cooled or water-cooled execution.
  • The Booster are Relatively Consume Less Power and Deliver High Performance. They provide and Improvement in Vacuum of the Order of 0.001 Torr. They Generate Higher Pumping Speeds and That too at Low Pressure.
  • The Boosters are used in series with any Vacuum Pumps Like Watering, Oil Seal and Dry Type Or Ejector.
  • The Booster are help to achieve a reduce Downtime for Vacuum Machine.
  • They are Properly installed and Maintain Well, they provide years of Uninterrupted Service.
  • features

  • Vacuum Boosters are Power Efficient. Very often a Combination of Vacuum Booster and Suitable Back up Pump Result in Reduced a Power Consumption Per Unit of Pumping Speed. They Provide High Pumping Speed Even at Low Pressure.
  • Mechanical Vacuum Booster is Dry Pump, as it Does Not Use any Pumping Fluid.
  • Low Power Consumption Compare to any Type of High Vacuum Pump.
  • High Volumetric Efficiency.
  • Enables Operations in High Vacuum and Large Pumping Speed at Very Low Power Consumption and Hence Very Short Payback Period.
  • Low Maintanance.
  • Application

    IVC Pumps Pvt. Ltd. is a reliable Manufacturer and Exporter of Mechanical Vacuum Booster System in UAE.

    IVC Pumps Pvt. Ltd. offers advanced Mechanical Vacuum Booster Systems designed to enhance the performance and efficiency of vacuum pumps across various industrial applications.

    These systems are engineered to increase vacuum levels produced by primary vacuum pumps, ensuring faster evacuation of air or gases.

    Components

    • Vacuum Booster Pump: The core of the system, featuring intermeshing rotors with helical lobes or screws rotating in opposite directions.
    • Precision Rotors: Engineered to maintain tight seals, creating varying chamber volumes for efficient vacuum generation.
    • Casing: Cylindrical housing ensuring precise alignment and optimal rotor function.
    • Auxiliary Components: Includes motors, seals, valves, and electronics designed for durability and performance.

    Working Principle

    • The mechanical vacuum booster amplifies the vacuum generated by the primary pump.
    • Counter-rotating rotors create chambers that compress and expel gases efficiently.
    • The system operates without physical contact between rotors, ensuring minimal wear and long-lasting performance.

    Manufacturing Process

    1. Design & Engineering: Detailed blueprints created based on performance requirements and industry standards.
    2. Material Procurement: High-quality metals, seals, valves, motors, and electronics sourced for durability.
    3. Fabrication: Components machined, cast, or forged with precision.
    4. Assembly: Skilled technicians assemble parts following strict procedures and quality checks.
    5. Testing: Functionality, safety, and performance evaluated under various conditions.
    6. Quality Control: Continuous inspections ensure product reliability and efficiency.
    7. Packaging & Support: Systems securely packaged and accompanied by installation and after-sales support.
    8. Continuous Improvement: Feedback-driven enhancements to optimize product performance.

    Material of Construction

    • Rotors: Two counter-rotating lobes with special contour design.
    • Operation: Rotors maintain very fine clearances without physical contact.
    • Cooling Options: Available in air-cooled or water-cooled configurations.
    • Efficiency: High-performance with low power consumption, achieving vacuum improvements up to 0.001 Torr.
    • Compatibility: Can be paired in series with various vacuum pumps (water-sealed, oil-sealed, dry type, or ejector pumps).

    Features

    • Dry pump system – no pumping fluids required.
    • Low power consumption compared to conventional high-vacuum pumps.
    • High volumetric efficiency for improved vacuum performance.
    • Provides high pumping speed even at low pressures.
    • Short payback period due to energy efficiency.
    • Low maintenance and long operational life when installed and maintained correctly.

    Available Models

    • IVMA Series: IVMA-9, IVMA-11, IVMA-13, IVMA-15, IVMA-17, IVMA-19, IVMA-21, IVMA-23, IVMA-25, IVMA-27, IVMA-29, IVMA-31

    Applications

    • Chemical Industry
    • Pharmaceutical Industry
    • Plastic Manufacturing
    • Mining Sector
    • Oil & Gas Industry
    • Food & Dairy Processing

    Frequently Asked Questions (FAQs)

    Q1: What is a mechanical vacuum booster?
    A mechanical vacuum booster is a system that amplifies the vacuum created by a primary pump, enabling faster and more efficient evacuation of air or gas.

    Q2: How does it improve vacuum pump performance?
    It uses counter-rotating rotors to create chambers of varying volumes, increasing vacuum levels without additional power consumption.

    Q3: Can it be used with existing vacuum pumps?
    Yes, it can operate in series with water-sealed, oil-sealed, dry-type, or ejector vacuum pumps.

    Q4: What are the maintenance requirements?
    The system requires minimal maintenance, with long-lasting performance when installed correctly and maintained per standard procedures.

    Q5: What industries benefit from mechanical vacuum boosters?
    Chemical, pharmaceutical, plastic, mining, oil & gas, and food & dairy industries benefit from enhanced vacuum efficiency and faster operations.

    IVC Pumps Pvt. Ltd. is an Exporter of Mechanical Vacuum Booster System in UAE Including Dubai, Abu Dhabi, Ras Al-Khaimah, Sharjah, Umm Al Quwain, Ajman, Fujairah, Al Ain, Khor Fakkan, Kalba, Mena Jabal Ali, Dibba Al-Hisn, Dibba Al-Fujairah, Al Dhaid, Madinat Zayed, Hatta, Al Ruwais Industrial City, Al Manama, Ghiyathi, Shaam, Al Bithnah, Masfut, Masafi, Aasmah, Al Jazeera Al Hamra, Al Huwailat, Al Badiyah, Ghayl, Al Bataeh, Al Fagaa, Al Sila’, Al Hamraniah, Al Jeer, Al Raafah, Adhen, Al Aweer, Hay Al Zubara, Al Hail, Qidfiʻ, Lahbab, Wadi Shehah, Dhadna, Khatt, Al Rams, Milehah, Al Halah, Al Mirfa, Mu’taridah and many more.

    For further details and inquiries, please feel free to reach out to us.

    Call Us: +91 9904707781, +91 9904707785
    Email Us: ivc@ivcvacuumpumps.com

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