Pneumatic Conveying System in Malaysia

Pneumatic Conveying System in Malaysia

Pneumatic Conveying System in Malaysia

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working principle

The working principle of a Pneumatic Conveying System, such as that offered by IVC Pumps Pvt. Ltd., involves the transportation of bulk materials through pipelines using air or other gases as the conveying medium. The system starts with the generation of high-velocity air through a blower or compressor, which creates the necessary pressure to move the material. Bulk material is introduced into the air stream through a controlled feeding mechanism, allowing it to be suspended and conveyed through the pipeline. Depending on the application, the system can operate in either dilute phase, where materials are transported at high speeds and low densities, or dense phase, where materials are conveyed at lower speeds but higher densities. At the end of the conveying line, a separation system—such as a cyclone or bag filter—captures the bulk material from the air, allowing for efficient collection and minimal dust emissions. This technology is widely used in various industries due to its flexibility, space efficiency, and ability to handle a diverse range of materials with reduced degradation.

Technical Specifications

SpecificationValue/RangeUnitNotesApplication
Conveying Capacity1 - 100Tons/hourDepends on material characteristics.Bulk material transport
Max Conveying DistanceUp to 500MetersVaries with material type.Long-distance conveying
Pipeline Diameter50 - 200mmCustomizable depending on need.Various materials
Airflow Rate500 - 5000m³/hAdjust according to system demand.Material fluidization
Operating Pressure1 - 2BarOptimal for material integrity.Suitable for various materials
Temperature Range-20 to 80°CCan handle various environments.Includes standard and heat-sensitive materials
Weight100 - 1500kgDepends on system configuration.Structural considerations
Motor Power1.5 - 7.5kWSelection based on system size.Energy efficiency
Control SystemManual or PLC Controlled-Automation options available.Improved operational efficiency
Material of ConstructionCarbon Steel / Stainless Steel-Corrosion-resistant options available.Durability in various environments
Safety FeaturesPressure Relief, Emergency Stops-Essential for safe operations.Protect against overpressure

material of construction

  • Hygienic Design: For food, pharmaceutical, or sensitive material applications, the materials must conform to hygiene standards (e.g., FDA compliance).
  • Chemical Compatibility: The choice of materials must consider the type of material being conveyed to prevent reactions or contamination.
  • Durability & Maintenance: The material should withstand the operational environment to minimize wear and require less maintenance.

features

  • High conveying efficiency with low energy consumption.
  • Capable of handling a wide range of materials, including powders, granules, and bulk solids.
  • Suitable for various industries such as food, pharmaceuticals, chemicals, and plastics.
  • Designed to minimize material degradation during transportation.
  •  

Application

IVC Pumps Pvt. Ltd. is a leading Pneumatic Conveying System Manufacturer and Supplier in Malaysia.

IVC Pumps Pvt. Ltd. provides advanced pneumatic conveying systems for efficient transport of powders, granules, and bulk solids.

Our systems are ideal for contamination-free transfer in food, pharmaceutical, chemical, cement, plastic, and recycling industry applications.

These systems ensure maximum flexibility and minimal product degradation during handling, preserving material quality throughout the conveying process.

Pneumatic conveying systems use air pressure or vacuum generated by blowers or pumps to move materials through pipelines.

Materials are introduced via feeders or rotary valves and separated at the destination using cyclones or filters.

Technical Specifications:

Capacity: 1–100 tons/hr (material-dependent).
Pipeline Length: Up to 500 m (application-variable).
Diameter Range: 50–200 mm (customizable).
Airflow Rate: 500–5,000 m³/hr.
Operating Pressure:
Dilute:
0.1–1 bar (or −0.1 to −0.5 bar vacuum).
Dense: 1–5 bar (or −0.5 to −0.95 bar vacuum).
Temperature Range: −20 °C to 80 °C.
Material of Construction: Carbon steel/Stainless steel (FDA hygiene available).
Motor Power: 1.5–7.5 kW depending on system size.
Control Options: Manual or PLC‑based automation.
Safety: Relief valves, emergency stops are included.

Application:

Food and Beverage Industry
Pharmaceutical Industry
Chemical Industry
Plastics Industry
Cement and Construction Materials
Metals and Minerals
Recycling and Waste Management
Energy Production
Textiles
Agricultural Products

FAQs:

What materials can be conveyed using pneumatic systems?
Pneumatic systems can transport a wide range of materials, including powders, granules, and pellets. Common examples are flour, sugar, plastic pellets, and cement.

Can pneumatic conveying systems handle abrasive materials?
Yes, dense phase pneumatic conveying systems are specifically designed to handle abrasive materials by conveying them at low velocities, reducing wear and tear on the system.

IVC Pumps Pvt. Ltd. is a Pneumatic Conveying System in Malaysia Including Kuala Lumpur, Seberang Jaya, Klang, Ipoh, George Town, Petaling Jaya, Kuantan, Shah Alam, Sungai Petani, Johor Bahru, Kota Bharu, Melaka, Kota Kinabalu, Seremban, Sandakan, Kuching, Kluang, Muar, Pasir Gudang, Kuala Terengganu, Sibu, Taiping, Kajang, Miri, Teluk Intan, Kulai, Alor Setar, Bukit Mertajam, Lahad Datu, Segamat, Tumpat, Keningau, Batu Pahat, Batu Gajah, Tuaran, Bayan Lepas, Port Dickson, Bintulu, Tawau, Simanggang, Labuan, Cukai, Butterworth, Putrajaya, Taman Johor Jaya, Kangar.

For more information or to request a quote, feel free to contact IVC Pumps Pvt. Ltd. today!

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